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1.01 SUBMITTAL
- Submit product literature, unit shop drawings, certification,
test reports and full size sample(s) of each color selected.
1.02 QUALITY ASSURANCE
- All high density pre-finished concrete masonry units
shall be PRAIRIE stone masonry units manufactured
by Northfield Block Company. All units shall conform to ASTM
C90-96 and shall have either a CHISELFACE,
ROCKFACE, GROUND FACE or TEXTURED FACE finish.
- Field Constructed
Mock-up: Construct a sample panel, no less than 4' x 4',
of units of each color and size to
be
used in the
project. The cleaning agent and method should also be determined
at the time the sample panel is constructed.
1.03 DELIVERY,
STORAGE, AND HANDLING
- PRAIRIE stone units shall be delivered
to the jobsite on banded wood pallets. Each exposed face
shall be protected
by
a plastic
protective layer. Each edge of a cube shall be protected
by a pre-molded edge protector. Each cube shall be covered
with
a
clear plastic wrap. Pallets shall be stored in single-stacks
on level ground and covered with a waterproof covering (e.g.,
tarpaulins) to protect the units from inclement weather.
Units must be handled carefully to avoid breakage and damage
to the
finished surfaces.
1.04 PROJECT/SITE CONDITIONS AND HANDLING
- Cover walls
each day after installation to keep open walls protected
and dry.
Part 2 - Products 2.01 PRODUCT NAME
- PRAIRIE stone Masonry Units.
2.02 MANUFACTURER
Northfield Block Company
One Hunt Court
Mundelein, Illinois, 60060
Phone: 847-816-9000
Fax: 847-816-9072
Part 3- Execution
3.01 LAYING MASONRY WALLS
- Lay units using the best concrete masonry practices.
Install only quality units; reject all defective units. Align
units
level, plumb and true with uniform, carefully-tooled 3/8" wide
joints on the finished side of the wall. Draw blocks from
two or more pallets at a time during installation. Use
a water
repellent mortar additive, following the manufacturer's
instructions, for
all exterior walls.
3.02 INSTALLATION
- Lighting: Provide adequate lighting
for masonry work by placing all lighting at a reasonable
distance from the wall
for even
illumination. Do not use trough lighting.
- Cutting: Make
all unit cuts, including those for bonding, holes, boxes,
etc., with motor-driven masonry saws, using
either in abrasive or diamond blade. Cut neatly for best
appearance.
3.03 INSPECTION
- The facing shall be free from chips, cracks,
crazes or any other imperfection that would detract from
the overall
appearance
of the finished wall when viewed from a distance of five
(5) feet at right angles to the wall with normal fighting.
3.04
FLASHING OF MASONRY WORK
- Install flashing at locations
shown in the plans and in strict accordance with the details
and the best masonry flashing
practices.
3.05 WEEP HOLES AND VENTS
- Install weep holes and vents
at proper intervals (32" O.C.
and 2" long, above bed joints, typical) at courses above
grade, above flashing and at any water stops over windows,
doors and beams.
3.06 CLEANING
- Keep walls clean daily during installation
using brushes, rags and burlap squares. Do not allow excess
mortar lumps
or smears to harden on the finished surfaces. Remove green
mortar
with burlap or a dry cloth. Harsh cleaning methods after
walls have been erected may mar the surface of the units.
3.07
FINAL CLEANDOWN
- No ACID or ACID-base solutions shall be
used in the cleaning of PRAIRIE stone units. A detergent
masonry cleaner shall
be used following the manufacturer's instructions and the
surface
shall be thoroughly rinsed with clean water.
3.08 MAINTENANCE
- PRAIRIE stone units, properly installed
and cleaned, need virtually no maintenance other than routine
cleaning with
standard commercial grade cleaning agents. Graffiti, paint
or dye stains
may need special cleaning methods and products. Contact manufacturer
for specific cleaning recommendations.
3.09 INSTALLATION RECOMMENDATIONS
- Cavity wall construction
is recommended for exterior walls, with proper flashing,
venting and weep holes.
- A complimentary or matching mortar
color is recommended when using PRAIRIE stone units.
- A water-repellent mortar additive is highly recommended
for all exterior walls. Control joint spacing should be
approximately 20" -
25" maximum. Continuous horizontal joint reinforcement
is recommended in the exterior wythe every 16" or
every course with 12" and
16" high units.
3.10 LIMITATIONS
- The facing is not intended for use as
an impervious surface.
- Acid solutions should not be used
as a cleaning agent or in direct contact with the facing.
- The
facing should not be continuously exposed to temperatures
above 250° F.
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